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QCAT's Automated Volume Estimation of Haul-Truck LoadsEmbedded system connects laser sensors and ruggedized Pentium PC in industrial automation application

The Queensland Centre for Advanced Technologies (QCAT), a world-class research facility in Australia for the mining, energy and manufacturing industries, has developed an automated technology for estimating the volume of material contained within the tray of various haul trucks. Two proximity lasers are placed high above the roadway to enable them to scan each truck as it passes underneath. A dedicated embedded system is used to achieve high-speed communication between the lasers and a ruggedized field computer where the data are processed. The system can run unattended, but time-stamped video is recorded from the sensors' point-of-view for later reference if needed.

The field computer for this automated technology consists of a ruggedized PC with a Pentium® 200MHz processor running the LynxOS® real-time operating system. The embedded system which handles the data transfer utilizes a commercial Industry Pack (IP) module and a PC/104 IP carrier. The Automation Group at QCAT has over 15 years of experience with hard real-time kernels and has found that LynxOS provides the reliability and responsiveness needed for real-world control applications, whereas conventional operating systems such as NT and UNIX® do not.

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